44
CURRENT LOCATION: HOME > PRODUCTS > CUSTOMIZED CABLE

CUSTOMIZED CABLE

CUSTOMIZED CABLE

PRODUCT OVERVIEW:


Customized cables offer tailored solutions that precisely match specific project requirements, delivering superior performance where standard cables fall short. 


By customizing conductor materials (copper, aluminum alloy, tinned copper), cross-section sizes, insulation and sheath compounds (XLPE, LSZH, flame-retardant, oil-resistant, high-temperature or UV-resistant), shielding types, armoring, bending radius, and other parameters, these cables achieve optimal electrical conductivity, mechanical strength, and environmental resistance.


PRODUCT DETAILS:

I.Product Applications

Customized cables excel in extreme conditions such as wide temperature ranges (-50°C to +180°C+), intense UV exposure, ozone, chemical corrosion, oil immersion, underwater/marine environments, frequent bending (hundreds of millions of cycles in robotic and automation applications), and long-term outdoor use in photovoltaic and wind power systems. In safety-critical sectors like medical equipment, rail transit, subways, high-rise buildings, military, aerospace, and nuclear power, customized cables ensure compliance with stringent standards for low-smoke zero-halogen, fire resistance, and high reliability.


II.Operational Features

Compared to off-the-shelf products, customized cables provide longer service life (often exceeding 25 years), reduced signal loss, higher current-carrying capacity, improved installation efficiency through pre-assembled connectors, overmolding, branching, or wire harness configurations, and significant weight reduction—especially valuable when replacing copper with aluminum alloy solutions. These optimizations lead to lower total cost of ownership by minimizing maintenance, downtime, and installation labor while enhancing overall system reliability and future-proofing the design for evolving needs.


III.Typical Custmized Cable Products


PRODUCTDESCRIPTION

Photovoltaic Solar Cables

High-performance single-core cable designed for solar PV systems, featuring tinned copper conductors, XLPE insulation, and halogen-free sheath for excellent UV resistance, ozone resistance, weatherproofing, and a service life of over 25 years in outdoor environments. Rated for 1.8 kV DC.

Low-Smoke Zero-Halogen Cables

Low-Smoke Zero-Halogen (LSZH) cables are engineered to produce significantly less smoke and no halogen acid gases when exposed to fire. This makes them a preferred choice in environments where fire safety, visibility during evacuation, and protection of people and sensitive equipment are critical priorities.

Flame-Retardant Cables

Flame-retardant cables are specially designed to resist ignition, slow the spread of fire, and limit flame propagation along the cable itself. This makes them essential for enhancing fire safety in buildings, industrial facilities, power systems, transportation, and other high-risk environments

Fire-Resistant Cables

Cable capable of maintaining circuit integrity for 60–180 minutes under direct flame exposure (e.g., 750–1000°C), commonly used in fire alarm systems, emergency lighting, evacuation routes, hospitals, and critical infrastructure

High-Temperature Resistant Cables

Silicone rubber or fluoropolymer insulated cable suitable for continuous operation at 180°C, 200°C or higher, widely used in steel mills, foundries, chemical plants, ovens, and engine compartments.

Railway Cables

Rail transit cables are specialized cables designed for urban rail systems (subways/metros), high-speed railways, light rail, and traditional railways. They must meet stringent requirements for safety (low smoke, zero halogen, flame retardant, fire resistant), reliability, environmental resistance.

Etc./


RELATED RECOMMENDATIONS

MESSAGE CONSULTATION

Submit a message